Northwest Georgia

Emergency Communications Group

Serving Catoosa, Chattooga, Dade and Walker Counties

Standard Connector

 

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Standard DC Power Connector --- Anderson Powerpole


Our group strongly recommends the Anderson Powerpole as the standard dc power connector for use by all of our personnel. Using this standard, highly reliable connector allows quick and easy installation and substitution of radios, power supplies, batteries, and other equipment.  (The ARRL approved the change to the APP-30A in June of 2000)

Our group has made a bulk purchase of 30-ampere and 45-ampere connectors so come to a meeting with your rigs and power cords and we'll install connectors on them for you for $2.00/rig (two pair) or $1.00 per end (one pair).  This isn't much of a fund raiser but it gives you great value by the time you figure in the time it would take you to learn how and then do the actual install.

Either the 15-ampere, 30-ampere, or 45-ampere sizes may be used, and all three sizes mate with each other. The plastic parts are the same for all three sizes. The barrel area (which holds the wire) of the contacts is different, but the contact area is the same. The connectors dovetail together into a compact unit.

Assembly.

This is the 15/30/45 Amp connector.

The recommended configuration is shown above. If you take the time to pre-assemble the connector bodies per the pictorial above, as you receive your shipment, you will find it much easier to assemble the connectors for use and there will be no ambiguity in plus minus connections.

[Verify that your housings are mated according to the diagram above, viewing from the contact side (opposite the wire side), tongue down, hood up, RED on the LEFT, BLACK on the RIGHT. Use a 3/32-inch-diameter roll pin, 1/4 inch long, to keep the housings from sliding apart.]

When you finish attaching the spade lug to the wire, insure you re-form the crimped portion to round. This will allow easy insertion into the plastic connector body. The easiest crimp tool to get is the Gardner Bender GS-88 available at Home Depot for about $8 plus tax.

We highly recommend soldering the connections even if you crimp.

To assemble the wire/spade-lug and the plastic body, insure you - firmly - press the wire/spade-lug into the plastic body. There will be a distinctive click as the wire/spade-lug locks in to the plastic body.
 


Highly conductive silver-plated copper contacts allow minimal contact resistance at high currents. Self-wiping action on make and break keeps conducting surfaces clean. Contact dents keep connectors mated in high-vibration applications and provide quick-break, snap action upon disconnect.

Connector locks are available for those applications where danger of disconnection exists.

Non-corrosive stainless-steel leaf springs maintain constant contact pressure—ideal for frequent connections, disconnections, and intermittent overloading. Durable, high impact-resistant, polycarbonate housing with UL94V-2 flammability ratings comes in many colors for circuit traceability and coding.

Identical connector halves are genderless—making assembly quick and easy and reducing the number of parts stocked. Molded-in dovetails allow for a customized harness in a variety of configurations. When the connectors are disconnected, no metal parts are exposed.

The 15-ampere contacts are designed for 16-20 AWG wire and the 30-ampere contacts are designed for 12-16 AWG wire and the 45-ampere contacts are designed to handle up to 10 AWG wire. The contacts can be soldered or crimped to wires. A crimping tool is available from Anderson for the 45-ampere contacts or you may arrange with Doug, W4LAW, to have yours done at a club meeting. After a contact has been attached to a wire, it should be installed into the housing so that the housing spring mates with the underside of the contact.

To remove a contact from the housing, use Anderson insertion/extraction tool #111038G2. You may also substitute a very small blade (jeweler's screwdriver or X-acto knife) to depress the spring, allowing the contact to be removed.

The connectors can be panel mounted with clamp receptacles, consisting of two aluminum plates (Anderson part #1462G1), notched to hold the plastic housings when they are dovetailed together.

The plastic housings come in other colors also. Red and black are suggested for standard dc connectors (red as positive and black as negative).

Anderson Power Products Web Site: http://www.andersonpower.com/

Source for Anderson Powerpoles:

PowerWerx.com
401 S. Harbor Blvd., F-320, La Habra, CA 90631
Tel: (714) 570-3303
Fax: (714) 990-5532
http://www.powerwerx.com/

info@powerwerx.com

 

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 Copyright 2002, Doug Woodruff, W4LAW.
For information contact ECHO@ares-races.org.
Last updated: 09/26/05.